Omron XS3W-M421-402-PR M8 Extension Cable

The Omron XS3W-M421-402-PR Extension Cable is designed to extend M8 sensor connections in industrial automation systems while maintaining reliable signal transmission under demanding operating conditions. Equipped with a straight M8 female connector, a straight M8 male connector, and a two-meter PUR robot cable, this model supports installations where continuous movement, oil exposure, and mechanical durability are important design considerations.

Technical Description

The Omron XS3W-M421-402-PR Extension Cable belongs to the XS3 connector family developed for factory automation applications. It features a four-contact configuration suitable for standard M8 sensor wiring and uses molded connectors to improve mechanical stability. The threaded coupling mechanism helps maintain a secure electrical connection even in machinery exposed to vibration.

The integrated PUR robot cable provides enhanced resistance to abrasion, industrial oils, and repeated flexing. With a rated voltage of 125 VDC and a rated current of 1 A, the cable is intended for reliable signal transmission between field devices and industrial control systems rather than power distribution.

Working Principle

The cable functions as a passive extension between two compatible M8 interfaces. Signals travel through four internal conductors without amplification or conversion, allowing connected sensors and controllers to communicate according to their original electrical specifications.

When both threaded connectors are fully tightened, the sealing elements help maintain the IP67 protection rating, reducing the risk of contamination caused by dust or temporary water exposure.

Typical Applications

• Industrial sensor extension
• Photoelectric sensor installations
• Proximity sensor wiring
• Robotic production cells
• Packaging machinery
• Conveyor automation
• Machine tool equipment
• Automated inspection systems

The Omron XS3W-M421-402-PR Extension Cable is frequently selected for applications requiring a compact two-meter extension combined with a highly flexible PUR cable.

Industrial Applications

Robotic Assembly Equipment

The flexible PUR robot cable supports continuous motion on robotic arms, pick-and-place systems, and automated handling equipment while maintaining stable sensor communication.

Packaging and Processing Machines

The cable provides dependable connections for optical sensors, cylinder switches, and position sensors operating on high-speed machinery.

Automated Warehousing

Suitable for shuttle systems, conveyors, and sorting equipment where durable M8 sensor connections contribute to consistent machine operation.

Industrial Machine Construction

Supports modular machine designs by simplifying sensor wiring and reducing the need for field-assembled cable terminations.

Advantages

• Four-pole M8 connector configuration
• Two-meter cable length for flexible installation
• PUR oil-resistant robot cable
• Factory-molded connector assembly
• IP67 environmental protection when connected
• Secure threaded locking mechanism
• Suitable for dynamic industrial applications

Additional compatible products can be found within the Omron sensor product range.

Selection Considerations

Before selecting the Omron XS3W-M421-402-PR Extension Cable, verify the required connector orientation, contact configuration, installation distance, environmental protection requirements, and cable routing conditions. Applications involving repeated movement should also consider minimum bending radius recommendations to maximize service life.

Frequently Asked Questions

1. What connector arrangement does this cable use?

It features a straight M8 female socket and a straight M8 male plug.

2. How many contacts are provided?

The cable contains four electrical contacts.

3. What is the overall cable length?

The cable length is 2 meters.

4. Why is a PUR cable selected?

PUR offers improved resistance to oils, abrasion, and repeated mechanical movement commonly encountered in industrial automation.

5. What protection class does the cable provide?

When properly connected, the assembly meets the IP67 protection rating.

6. What electrical ratings are specified?

The manufacturer specifies a rated voltage of 125 VDC and a rated current of 1 A.

7. Can it be used with M8 industrial sensors?

Yes. It is intended for extending compatible M8 sensor connections in factory automation systems.

8. What should be verified before installation?

Confirm connector compatibility, cable length, environmental conditions, and proper tightening of the threaded connectors to ensure reliable long-term operation.