Omron XS3W-M422-405-PR Extension Cable Technical Guide

The Omron XS3W-M422-405-PR Extension Cable is designed to extend M8 sensor connections in industrial automation environments where reliable signal transmission and mechanical durability are essential. Equipped with a right-angle female M8 socket on one end and a right-angle male M8 plug on the other, this cable is intended for installations where limited mounting space or cable routing restrictions require angled connectors. The product belongs to the Omron XS3 family of water-resistant connector solutions and is intended for demanding industrial applications. Its published specifications include a 5 m PUR oil-resistant robotic cable, four contacts, and an IP67 protection rating. These characteristics are defined by the manufacturer for industrial sensor connectivity.

Technical Description

The Omron XS3W-M422-405-PR Extension Cable provides a complete extension assembly with factory-installed connectors at both cable ends. This configuration eliminates the need for field termination while maintaining consistent electrical continuity. The PUR cable jacket has been selected for environments where oil exposure, repetitive movement, and mechanical stress are common. The right-angle connector design also helps reduce cable bending stress near equipment interfaces.

The Omron XS3W-M422-405-PR Extension Cable supports standard four-pin sensor wiring used in many industrial automation systems, making it suitable for extending existing M8 sensor installations without modifying connector configurations.

Omron XS3W-M422-405-PROperating Principle

The cable functions as a passive extension between compatible M8 devices. Electrical signals generated by sensors or transmitted between field devices and control equipment pass through the four conductors without active signal processing. The integrity of the connection depends on proper mechanical engagement of the connectors and correct installation within the specified environmental conditions.

The IP67 sealing system protects the electrical contacts against dust ingress and temporary immersion in water when connectors are fully mated according to the manufacturer’s instructions. This contributes to stable operation in industrial environments where moisture or contamination may be present.

Typical Applications

• Industrial sensor extension
• Machine automation systems
• Robotic equipment wiring
• Assembly automation cells
• Packaging machinery
• Material handling systems
• Automated inspection stations
• Conveyor monitoring systems

Industrial Applications

The Omron XS3W-M422-405-PR Extension Cable is suitable for production environments that require dependable sensor connectivity under continuous operation. Manufacturing plants frequently use extension cables when sensors must be positioned away from control cabinets while maintaining standardized M8 interfaces.

Robotic installations benefit from the oil-resistant PUR cable because repetitive motion and mechanical flexing are common in robotic arms, transfer systems, and automated workstations. Likewise, automated packaging equipment often requires compact connector arrangements, making right-angle connectors advantageous where installation space is limited.

Advantages

• Factory-assembled connectors reduce installation time.
• Right-angle connectors simplify cable routing.
• PUR jacket provides resistance to industrial oils.
• Designed for robotic cable applications.
• IP67 protection supports use in demanding environments.
• Standard four-pin M8 connectivity.
• Five-meter cable allows flexible equipment layout.
• Brass coupling nuts provide secure connector fastening.

Omron XS3W-M422-405-PR Industry Examples

Automotive Manufacturing

The cable can extend proximity sensor connections installed on assembly fixtures and robotic handling equipment.

Packaging Equipment

Compact right-angle connectors assist with cable routing inside enclosed machine frames.

Material Handling

Conveyor-mounted sensors can be connected to distributed I/O systems while maintaining standardized M8 interfaces.

Factory Automation

Production machinery using distributed sensors can benefit from standardized extension cables that simplify maintenance activities.

Selection Considerations

Before selecting this extension cable, verify connector orientation, contact count, and cable length requirements. Both cable ends use right-angle M8 connectors with four contacts, making compatibility with the connected equipment essential. The application should also require a PUR cable suitable for robotic movement and environments where oil resistance is beneficial.

When planning sensor wiring, additional Omron sensor solutions may be considered for compatible connection systems and accessories.

Frequently Asked Questions

1. What type of cable is this?

It is an industrial M8 extension cable with connectors installed on both ends.

2. How many contacts are available?

The cable has four electrical contacts.

3. What is the cable length?

The factory cable length is 5 meters.

4. Are both connectors right-angle?

Yes. One end is an M8 right-angle female socket and the other is an M8 right-angle male plug.

5. Is the cable suitable for robotic applications?

Yes. The manufacturer identifies it as a robotic cable with an oil-resistant PUR jacket.

6. What protection rating does it provide?

The cable assembly is rated IP67 when properly connected.

7. Where is this cable commonly installed?

It is commonly used in industrial automation, robotics, machine building, packaging systems, and sensor wiring applications.

8. Why is connector orientation important?

Right-angle connectors reduce cable stress and simplify installation where equipment space is restricted.